Improvements in Injection Moulds Cooling and Manufacturing Efficiency Achieved by Wire Arc Additive Manufacturing Using Conformal Cooling Concept

Marqués, Alejandro ; Dieste, Jose Antonio (Universidad de Zaragoza) ; Monzón, Iván ; Laguía, Alberto ; Gracia, Pascual ; Javierre, Carlos (Universidad de Zaragoza) ; Clavería, Isabel (Universidad de Zaragoza) ; Elduque, Daniel (Universidad de Zaragoza)

Resumen: The plastic injection moulding industry is a constantly developing industrial field. This industrial process requires the manufacturing of metal moulds using complex heating and cooling systems. The purpose of this research is to optimize both the plastic injection moulding process and the mould manufacturing process itself by combining practices in this industry with current additive manufacturing technologies, specifically Wire Arc Additive Manufacturing (WAAM) technology. A mould punch was manufactured by using both WAAM technology, whose internal cooling system has been designed under the concept of Conformal Cooling, and conventional cooling channel designs and manufacturing techniques in order to carry out a comparative analysis. Theoretical results obtained by CAE methods showed an improvement in heat extraction in the WAAM mould. In addition, the WAAM mould was able to achieve better temperature homogeneity in the final part, minimizing deformations in the final part after extraction. Finally, the WAAM manufacturing process was proven to be more efficient in terms of material consumption than the conventional mould, reducing the buy-to-fly ratio of the part by 5.11.

Idioma: Inglés

DOI: 10.3390/polym16213057

Año: 2024

Publicado en: Polymers 16, 21 (2024), 3057 [25 pp.]
ISSN: 2073-4360

Factor impacto JCR: 4.9 (2024)

Categ. JCR: POLYMER SCIENCE rank: 19 / 94 = 0.202 (2024) - Q1 - T1

Factor impacto SCIMAGO: 0.918 - Polymers and Plastics (Q1) - Chemistry (miscellaneous) (Q1)

Financiación: info:eu-repo/grantAgreement/ES/DGA/T08-20R
Financiación: info:eu-repo/grantAgreement/EC/HORIZON EUROPE/101136940/EU/A sustainable approach to remanufacturing/COMPASS

Tipo y forma: Article (Published version)

Área (Departamento): Área Ingeniería Mecánica (Dpto. Ingeniería Mecánica)
Área (Departamento): Área Ing. Procesos Fabricación (Dpto. Ingeniería Diseño Fabri.)